A transformer is a core electrical device that utilizes the principle of electromagnetic induction to achieve the conversion of alternating current (AC) between different voltage levels. With its characteristics of high efficiency, stable operation, flexible voltage regulation, and reliable insulation performance, it is widely applied in various fields such as power transmission, industrial production, and civil power supply, playing an irreplaceable role in the distribution, regulation, and utilization of electrical energy.

We have summarized the following roles of transformers in control units:

1. Voltage Conversion and Efficient Transmission: Transformers can step up or step down voltages according to actual needs. In the power system, step-up transformers increase the low-voltage electricity generated by power plants to high voltage, significantly reducing line losses during long-distance transmission. For example, the electricity output by power plants, which is tens of kilovolts, can be raised to hundreds of kilovolts for long-distance transmission. Step-down transformers, on the other hand, gradually reduce high voltage to levels suitable for industrial production and residential use. For instance, 110-kilovolt high voltage can be reduced to 10 kilovolts for regional power distribution and further to 380V/220V for household and commercial use, ensuring the safe and stable delivery of electrical energy to the end-users.

2. Electrical Isolation and Safety Assurance: The primary and secondary coils of a transformer are magnetically coupled but electrically isolated, effectively blocking the interference and fault conduction between circuits. In medical equipment, isolation transformers prevent patients from the risk of electric shock due to leakage current, ensuring medical safety. Take the electrical isolation transformer used in Magnetic Resonance Imaging (MRI) equipment as an example. The MRI device obtains human images through a strong magnetic field and radiofrequency pulses, and its operation involves complex electronic systems and high-precision sensors. The electrical isolation between the primary and secondary coils of the isolation transformer separates the main power supply of the MRI device (such as 380V AC power) from the parts in contact with the human body (such as the patient operation console and vital sign monitoring module). In communication devices, transformers can suppress electromagnetic interference from the power grid, providing clean and stable power for precision instruments and avoiding impacts on signal transmission.

3. Power Matching and Load Regulation: By adjusting the turns ratio of the transformer, precise power matching between the power source and the load can be achieved, significantly improving the transmission efficiency of electrical energy. In industrial production, for motors with different power requirements, transformers can adjust the output voltage and current as needed, enabling the motors to operate at their optimal state and reducing energy consumption. In the field of new energy power generation, transformers can optimize the power adaptation between wind turbines, photovoltaic power stations, and the power grid, enhancing the utilization rate of clean energy.

4. Voltage Stabilization and Fluctuation Suppression: In the face of voltage fluctuations in the power grid, on-load tap-changing transformers can automatically adjust the output voltage in real-time to maintain stable power supply. In remote mountainous areas with unstable voltage, such transformers ensure normal power consumption for residents. In data centers with extremely high requirements for power supply quality, they can effectively prevent server downtime and other failures caused by voltage fluctuations, safeguarding data security and continuous business operations.

5. Phase Conversion and Special Applications: In addition to common single-phase and three-phase transformers, some specially designed transformers can achieve the conversion of electrical energy between different phases to meet the needs of specific scenarios. For example, in urban rail transit, balance transformers can convert three-phase electricity into single-phase electricity suitable for train traction. In the metallurgical industry, special transformers for electric arc furnaces can provide high-current and low-voltage electrical energy to meet the special requirements of the smelting process.

In conclusion, transformers not only enable flexible conversion of voltage levels in control units but also play crucial roles in multiple aspects such as electrical isolation, power regulation, and stable power supply. They are core fundamental components for constructing modern intelligent power systems and ensuring the normal operation of various electrical devices.

We specialize in manufacturing a full range of high-quality transformers, including high frequency transformers, low frequency transformers, potted transformers, etc. Our products are widely used in fields such as power engineering, new energy development, intelligent buildings, and industrial automation. With our professional technology and comprehensive service system, we can customize transformers for customers. For example, transformers for new energy vehicle charging piles and switch transformers for LED lights. Whether for small household appliances or large aerospace products, we can meet diverse product requirements.If you have any questions, please feel free to contact us at any time.